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THT Assembly Line with Selective Solder

I.C.T SMT Support Devices
THT Assembly Line with Selective Soldering Machine 01
THT Assembly Line with Selective Soldering Machine 02
THT Assembly Line with Selective Soldering Machine 03
THT Assembly Line with Selective Soldering Machine 04
I.C.T SMT Support Devices
THT Assembly Line with Selective Soldering Machine 01
THT Assembly Line with Selective Soldering Machine 02
THT Assembly Line with Selective Soldering Machine 03
THT Assembly Line with Selective Soldering Machine 04

THT Assembly Line with Selective Solder

  • Customized Solutions: Catering to over 1350 factories, I.C.T tailors SMT solutions to perfectly match your distinctive requirements.
  • Streamlined Automation: Achieve flawless operations with the SMT Line, requiring only 1-2 operators for seamless performance.
  • Enhanced Traceability & Connectivity: Benefit from real-time data tracking, seamless MES integration, and effortless smart manufacturing enhancements.
  • Adaptability Across Industries: Perfectly suited for a wide range of sectors, barring those demanding extraordinary precision or capacity.
  • Elevated Precision and Productivity: Elevate your performance with heightened accuracy and efficiency, empowering you to surpass competitors effortlessly.

Overview

Selective Solder Fully Automated THT Assembly Line

This’s fully automated THT Assembly Line is designed for high-end products with stringent quality requirements. Instead of wave soldering, this line uses selective soldering, which offers superior soldering quality. At the front, an automatic insertion machine handles various types of DIP components. For specialized components, manual insertion or customized insertion machines with bespoke grippers can be utilized. Typically following the SMT production line, the PCBA undergoes SMT assembly before entering the DIP soldering process.

The THT Assembly Line includes a DIP AOI inspection machine to check soldering quality, followed by an X-ray machine to inspect the internal soldering of BGA components. Finally, the PCBA undergoes ICT testing to verify resistor functionality. This comprehensive process ensures the highest quality for your products. I.C.T can tailor both SMT and THT production lines to your specific needs. To date, we have provided production line solutions to 1,423 clients in 85 countries, ensuring top-tier service and customer satisfaction.

Machine Selection

I.C.T Selective Wave Soldering Machine THT Assembly Line~5

Loader PCB Magazine Loader
Conveyor / Manual Insertion Line SC-1000 * 3 PCS 
Automatic Insertioin Machine Radial model I.C.T-Z3020, Axial model I.C.T-Z4020
Selective Soldering Machine SS540, SS550
Conveyor SC-1000
DIP AOI I.C.T-AI5146W
X-Ray I.C.T-X9200
PCB Reject Conveyor RC-500L,RC-1000L
ICT Test Machine I.C.T-Q588A
Unloader NG/OK Unloader: NOUL-M, NOUL-L, NOUL-LL, NOUL-XL

 

Preparations Before Installation

Category Projects Details
Factory Layout Requirements Factory Air Circuit Layout Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm2.
Factory Electrical Layout Single-phase AC220 (220±10%, 50/60Hz)
Three-phase AC 380V (380±10%, 50/60Hz)
Factory Exhaust Layout The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m3/min))
Factory Lighting Layout The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX.
Factory Temperature Layout The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH.
Material Preparation BOM List
CAD File
Gerber File
Solder Paste
SMD Component Materials
Industrial Alcohol
Splice Belt
Stencil

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FAQ

1. What is THT assembly, and how does it differ from other assembly methods?

2. What is a selective soldering machine, and why is it beneficial for THT assembly lines?

3. How does the radial or axial insertion machine contribute to the efficiency of THT assembly lines?

4. What role do AOI (Automated Optical Inspection) and ICT (In-Circuit Testing) systems play in ensuring product quality in THT assembly lines?

5. How does the integration of AOI and ICT systems enhance overall product reliability in THT assembly lines?

6. Can THT assembly lines with selective soldering, vertical insertion, and advanced inspection systems accommodate various product specifications and industry standards?

Comprehensive SMT Solutions with Global Reach

I.C.T offers adaptable SMT solutions for diverse needs. Our top-notch service, online support, and cutting edge engineering ensure high quality processes. Committed to excellent service, we maximize production line productivity with outstanding quality driven by lean processes, employee integration, proactive planning, and continuous improvement.

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I.C.T has been dedicated to offering top notch SMT machines and solutions worldwide since 2012. Feel free to reach out – we’re here to support you!