I.C.T Unveils State-of-the-Art Conformal Coating Line
I.C.T Unveils State-of-the-Art Conformal Coating Line
In a significant stride towards meeting the evolving demands of PCB manufacturing, I.C.T proudly introduces its latest breakthrough – an advanced Conformal Coating Line, set to redefine surface coating capabilities for PCBs.
1. Tailored Versatility for Diverse Manufacturing Needs
This cutting-edge coating line is meticulously crafted to address the burgeoning demand for comprehensive surface coating and intricate functionalities on both sides of PCBs, catering to a diverse range of manufacturing applications.
2. Streamlined Efficiency and Impressive Throughput
Occupying a compact footprint of 171.5 meters, the Conformal Coating Line boasts unparalleled throughput. Capable of coating PCBs up to 710500mm, it achieves an impressive production speed of approximately 30 to 40 seconds per side.
3. Seamless Integration with Comprehensive Equipment Configuration
Comprising a state-of-the-art PCB coating machine, curing oven, and coating AOI machine, the production line seamlessly integrates additional components, including two lifting elevators, three conveyors, two inspection conveyors, and one PCB unloader. This holistic approach ensures a flawlessly integrated manufacturing process.
4. Adaptive Curing Oven Technology
The curing furnace within the line adapts to the specific characteristics of the adhesive used. Standard three-proof adhesives seamlessly integrate with an IR curing oven, while UV-curable adhesives provide the flexibility to switch to a UV curing oven.
5. Flexibility Redefined in Board Placement
Featuring three conveyors at the forefront, clients can choose between manual board placement or the integration of a robotic arm for automated handling, accommodating diverse production needs.
1. Tailor-Made Design with Return Track Functionality
A standout feature is the incorporation of a return track functionality, with each machine equipped with upper and lower tracks. The upper track serves as the workspace, while the lower track efficiently loops back PCBs to the initial stage for further processing.
2. Revolutionary Equipment Functionality
The coating machine introduces a scanning capability, setting a new standard for innovation. Rigorous testing has demonstrated its ability to scan QR codes measuring 4.5*4.5mm—dimensions beyond the reach of even Apple smartphones. This scanning capability enables precise coating by identifying the side of the PCB and invoking the corresponding program.
Similarly, the lifting elevators at the rear end of the Conformal Coating Line are equipped with scanning functionality, determining the current side of the PCB. This facilitates the decision to return it for further coating or proceed to the PCB unloader upon completion.
3. Elevated Quality with Conformal Coating AOI Integration
The introduction of Conformal Coating AOI adds a layer of quality assurance to the entire production line, identifying and filtering out non-compliant PCBs. Unlike traditional AOI systems post-reflow soldering, Conformal Coating AOI utilizes a distinct light spectrum, employing specialized algorithms to assess coating quality and overall board integrity.
Industry Applications and Impact of I.C.T’s Advanced Conformal Coating Line
The deployment of I.C.T’s state-of-the-art Conformal Coating Line resonates across diverse industries, offering a versatile solution that adapts to the unique characteristics of various products. This innovative technology not only meets but exceeds requirements, especially in environments demanding dust and water resistance.
1. Broad Industry Applications
The applications of the Conformal Coating Line extend across a spectrum of electronic production needs, from power control boards in automobiles, industrial computers, aviation components, and military-grade electronics to everyday electronic consumer goods. Each industry benefits from tailored coating solutions addressing specific environmental challenges.
2. Impact on Product Lifecycle and Quality
The significance of coated boards in electronic devices is paramount. Products, such as power-driven boards in automobiles, experience a substantial increase in lifespan when coated. Preventive measures against dust and water contribute to a longer, more reliable product lifecycle. Industries like aviation and military witness a tangible impact on product quality, ensuring heightened durability and performance.
3. Amplifying Product Quality and Endurance
Coated boards, a cornerstone of electronic manufacturing, exhibit a marked increase in overall product quality. The inherent resistance to environmental factors enhances the reliability and longevity of the devices. Boards subjected to the advanced Conformal Coating Line demonstrate a lifespan several times longer than their non-coated counterparts, translating to elevated product quality aligning with industry standards and consumer expectations.
Unmatched Service Commitment: I.C.T’s Comprehensive Offerings
I.C.T’s unwavering commitment to excellence extends beyond technology, encompassing a service philosophy prioritizing safety, global accessibility, and tailored solutions. Explore the diverse offerings that set I.C.T’s services apart.
1. Safety Assurance with CE Certification
Every device within I.C.T’s Conformal Coating Line boasts a CE safety certificate, instilling confidence in users. The emphasis on safety underscores our dedication to providing reliable and secure solutions for electronic manufacturing.
2. Global Service Experience
With a service footprint in 75 countries worldwide, I.C.T leverages extensive global experience to tailor its offerings to your location. Voltage configurations for all equipment are customized to align with local power standards, ensuring seamless integration into your operational setup.
3. Comprehensive Support for New Ventures
Many of our clients embark on their manufacturing journey from scratch, and we understand the challenges. I.C.T offers comprehensive installation and training support, ensuring a worry-free start for our clients. Whether you are a seasoned manufacturer or a newcomer, our commitment to support remains unwavering.
4. Flexible Conformal Coating Line Solutions
I.C.T recognizes that one size does not fit all. Our Conformal Coating Line solutions are crafted with flexibility in mind, adapting to your product characteristics, production capacity, budget constraints, and other relevant factors. Each solution is meticulously tailored to meet your unique requirements, ensuring optimal performance and efficiency.
I.C.T’s commitment to innovation and addressing industry demands is evident in the introduction of this state-of-the-art Conformal Coating Line. The emphasis on practical solutions underscores our dedication to providing manufacturers with the tools they need to navigate the intricacies of modern PCB production confidently.
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I.C.T offers adaptable SMT solutions for diverse needs. Our top-notch service, online support, and cutting edge engineering ensure high quality processes. Committed to excellent service, we maximize production line productivity with outstanding quality driven by lean processes, employee integration, proactive planning, and continuous improvement.
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